Multi-size Round Plastic Bottles Diagnostic Reagent Filling Line with Servo Technology Torque Control and 600mm Turntable Buffering

Product Description:

The Diagnostic Reagent Filling Line is a highly efficient and versatile solution designed specifically for the biochemistry industry. This advanced system, also known as the Biochemistry reagent filling capping labeling line, is engineered to streamline the entire process of filling, capping, and labeling diagnostic reagent bottles with precision and reliability. It caters to the increasing demands of modern laboratories and production facilities by combining multiple functions into one seamless operation, ensuring high productivity and consistent quality.

One of the standout features of this Biochemistry reagent filling line is its buffering mechanism before labeling, which utilizes a 600mm turntable. This turntable acts as an effective buffer zone, allowing for smooth and continuous workflow by temporarily holding bottles before they proceed to the labeling stage. This buffering system helps prevent bottlenecks and ensures a steady pace of production, which is essential for maintaining efficiency in a high-volume environment.

The labeling process itself is performed by a Vertical Round Bottle Servo Labeling Machine, a sophisticated piece of equipment designed to apply labels accurately and consistently on round bottles. The servo motor technology provides precise control over the labeling operation, enabling the machine to handle various bottle sizes and shapes with ease. This labeling machine is ideal for biochemistry reagent bottles, offering flexibility and adaptability to meet different production requirements.

Filling accuracy and reliability are critical in the production of diagnostic reagents, and this is precisely where the Biochemistry reagent filler excels. The filling method employs a stepper motor that controls the filling needle to move up and down horizontally, effectively avoiding any liquid splashing during the filling process. This horizontal movement ensures that the reagent is dispensed cleanly and precisely into each bottle. Additionally, the lifting parameters of the filling needle can be stored according to the height of the bottle, making it convenient and reliable to change specifications when switching between different bottle types. This feature significantly reduces downtime and increases operational efficiency.

The system is designed to accommodate wedge-shaped flat biochemistry bottles, specifically R1 and R2 types. These two kinds of biochemical bottles can be directly inserted by the operator into the equipment's star wheel, which is equipped with other necessary accessories to ensure smooth and accurate bottle handling. This star wheel mechanism helps in stabilizing the bottles during the filling, capping, and labeling processes, thereby enhancing overall precision and reducing the risk of errors or spillage.

For bottle loading, the line incorporates an 800mm diameter turntable, which allows for easy and efficient loading of bottles onto the production line. This large turntable size supports high-capacity loading, minimizing the frequency of reloading and thus improving the overall throughput of the production line. The ergonomic design of the loading station ensures that operators can handle bottles comfortably and safely.

In summary, the Diagnostic Reagent Filling Line is a comprehensive and reliable solution tailored for the biochemistry sector. Its combination of buffering before labeling, advanced servo-controlled labeling, precision filling with stepper motor control, and versatile bottle handling mechanisms make it an indispensable asset for any facility involved in the production of diagnostic reagents. By integrating these cutting-edge technologies, this Biochemistry reagent filling capping labeling line guarantees superior performance, enhanced productivity, and consistent product quality, meeting the stringent demands of modern biochemical manufacturing.

Features:

• Product Name: Diagnostic Reagent Filling Line
• Suitable for wedge-shaped flat biochemistry bottles (R1 and R2): Two kinds of biochemical bottles supported
• Operator-friendly design: Bottles can be inserted directly into the equipment star wheel
• Equipped with additional accessories for enhanced functionality
• Filling method: Stepper motor controls the filling needle to move up and down horizontally to avoid liquid splashing
• Adjustable filling needle lifting parameters stored according to bottle height for convenient and reliable specification changes
• Capping power driven by a servo motor for precise and consistent capping
• Cap sorting method utilizes a vibration plate combined with a sound insulation cover for efficient and quiet operation
• Bottle loading method features an 800mm diameter turntable for smooth and efficient bottle handling
• Ideal as a reagent filler, biochemistry reagent filler, and biochemistry reagent filling line solution

Applications:

The PERWIN Diagnostic Reagent Filling Line, model PW-JSGX220, is an advanced biochemical reagent filler designed specifically for high-precision and efficient filling of diagnostic reagents. Manufactured in Qidong, Jiangsu, this biochemistry reagent filler is an ideal solution for pharmaceutical and diagnostic industries requiring reliable reagent filling and capping operations. Its certification credentials including CE, ISO, GMP, UL, TUV, and SGS ensure that it meets the highest international standards for quality and safety.

This reagent filling capping machine is particularly suitable for applications involving wedge-shaped flat biochemistry bottles, commonly used for R1 and R2 reagents. The operator can easily insert these bottles directly into the equipment’s star wheel, which is equipped with specialized accessories to accommodate different bottle types. The machine’s two sets of peristaltic pumps, featuring LONGER pump heads combined with stepper motors and the PERWIN control system, utilize circular follow-up reciprocating filling technology. This enables precise volume control and allows operators to store multiple filling parameters for various volumes, streamlining the production process.

Ideal for diagnostic reagent production lines, this biochemical reagent filler is engineered to minimize liquid splashing during the filling process. The stepper motor-guided filling needle moves up and down horizontally, with customizable lifting parameters stored for different bottle heights. This feature ensures a clean, accurate fill every time and makes changing specifications convenient and reliable. The capping method employs a robotic arm that automatically picks up and delivers caps to the pre-capping station, where a pre-rotating angle of 360° or more is achieved before servo capping is performed, ensuring tight and consistent sealing.

With a supply ability of 10 units per month and a delivery time of 60 working days, the PW-JSGX220 offers a competitive solution for businesses seeking efficiency and quality. The machine is packaged in export standard wooden cases to guarantee safe transportation. Payment terms are flexible with TT accepted, and pricing is negotiable, even for a minimum order quantity of just one unit.

This PERWIN biochemistry reagent filler is perfectly suited for diagnostic reagent manufacturers, research laboratories, and pharmaceutical companies looking to enhance their production capabilities with a reliable reagent filling capping machine. Its servo torque control technology and user-friendly touch screen interface make it a cutting-edge choice for precision reagent filling and capping operations.

Customization:

The PERWIN Diagnostic Reagent Filling Line, model number PW-JSGX220, is a high-quality reagent filling capping machine designed and manufactured in Qidong, Jiangsu. This advanced reagent filling capping machine is certified by CE, ISO, GMP, UL, TUV, and SGS, ensuring reliable and safe operation for your diagnostic reagent production needs.

Our reagent filling capping machine features a robotic arm that automatically picks up and delivers caps to the pre-capping station, with a pre-rotating angle of ≧360°, followed by precise servo capping. It supports wedge-shaped flat biochemistry bottles (R1 and R2), allowing operators to insert bottles directly into the equipment star wheel, which is also equipped with additional accessories for enhanced functionality.

To ensure smooth operation during labeling, the machine includes a 600mm turntable for buffering before labeling. It offers an actual filling volume range from 10ml to 500ml, accommodating various reagent filling requirements. The bottle fixing mechanism while capping is pneumatic, providing stable and accurate capping performance.

With a minimum order quantity of 1 unit, a supply ability of 10 pieces per month, and a delivery time of 60 working days, this reagent filling capping machine comes packaged in export standard wooden cases for secure transportation. Pricing is negotiable, and payment terms are via TT.

Support and Services:

Our Diagnostic Reagent Filling Line is designed to provide high precision and reliability in the filling of diagnostic reagents. To ensure optimal performance, our technical support team offers comprehensive guidance on installation, operation, and maintenance.

We provide detailed user manuals and training sessions to help your staff operate the filling line efficiently. Regular preventive maintenance schedules and troubleshooting tips are included to minimize downtime and extend the equipment's lifespan.

In addition, our service team is available to perform on-site inspections, calibration, and repairs as needed. We also offer software updates and customization options to meet specific production requirements.

For spare parts and consumables, we ensure the availability of genuine components that comply with industry standards, guaranteeing the quality and consistency of your diagnostic reagent filling process.

Our commitment is to support your production line with prompt and professional service, ensuring continuous and reliable operation of your Diagnostic Reagent Filling Line.

FAQ:

Q1: What is the brand and model number of the Diagnostic Reagent Filling Line?

A1: The Diagnostic Reagent Filling Line is branded as PERWIN, and the model number is PW-JSGX220.

Q2: Where is the Diagnostic Reagent Filling Line manufactured?

A2: This product is manufactured in Qidong, Jiangsu, China.

Q3: What certifications does the PW-JSGX220 Diagnostic Reagent Filling Line have?

A3: The filling line holds multiple certifications including CE, ISO, GMP, UL, TUV, and SGS.

Q4: What are the minimum order quantity and pricing details?

A4: The minimum order quantity is 1 unit, and the price is negotiable based on order specifications.

Q5: What are the packaging, delivery time, and payment terms for this product?

A5: The product is packaged in export standard wooden cases, has a delivery time of 60 working days, and the payment terms are TT (Telegraphic Transfer).

Q6: What is the supply capacity of the PERWIN Diagnostic Reagent Filling Line?

A6: The supply ability is approximately 10 pieces per month.